QuadrionixTM

Assembly Tooling Solutions

Precision SMT stencils and tooling aligned with your assembly requirements to ensure accurate solder paste application and highly repeatable manufacturing.

SERVICES_OVERVIEW

Accurate assembly depends not only on machines and processes but also on the quality and suitability of tooling used.

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Overview Visual

// Our stencil and tooling support ensures that

  • Solder paste is applied consistently
  • Components are placed accurately
  • Assembly processes remain repeatable across builds

// This is particularly important for

  • Fine-pitch components
  • High-density layouts
  • Pilot and production runs
CAPABILITIES

Technical Specifications

We support stencil design aligned with PCB layout, aperture optimization, and assembly tooling support.

SMT Stencil Solutions

  • Stencil design aligned with PCB layout
  • Aperture optimization for solder paste deposition
  • Support for fine-pitch and dense component layouts.

Assembly Tooling Support

  • Alignment tools for assembly processes
  • Support for handling complex board geometries
  • Process-specific tooling recommendations.

Process Integration

  • Alignment with assembly workflow
  • Coordination with SMT processes
  • Ensuring compatibility with production setup.

Supported Parameters

Stencil design aligned with layout
Aperture optimization
Fine-pitch component support
Workflow integration
Quality Inspection

Quality & Process Considerations

Tooling quality is verified through consistency in stencil design and alignment with assembly process parameters.

1
consistency in stencil design and usage
2
alignment with assembly process parameters
3
support for repeatable manufacturing workflows
Engineering review visual

Engineering Considerations

Stencil and tooling decisions are aligned with assembly requirements from the beginning.

Solder Paste Deposition Accuracy

  • Aperture design considerations
  • Paste volume control
  • Consistency across components

Component Density & Pitch

  • Handling fine-pitch components
  • Managing high-density layouts
  • Reducing bridging and solder defects

Assembly Process Stability

  • Repeatability across builds
  • Reduction of process variability
  • Alignment with reflow profiles

Design Alignment

  • Ensuring stencil compatibility with PCB layout
  • Addressing layout-specific challenges
  • Improving manufacturability
  • Design alignment is ensured through PCB Design Review & DFM services

This integrated approach reduces:

Soldering defects
Assembly variability
Rework and correction cycles

Applications

Where our execution makes a difference

01

prototype and pilot builds requiring process control

Precision engineered build configured for standard field deployment.

02

assemblies with fine-pitch or dense components

Precision engineered build configured for standard field deployment.

03

boards requiring precise solder paste application

Precision engineered build configured for standard field deployment.

04

projects transitioning from prototype to production

Precision engineered build configured for standard field deployment.

Scope & Focus Areas

We clearly define our manufacturing limits to align engineering capabilities with execution quality.

Supported
Scope.

  • 01stencil design aligned with assembly requirements
  • 02tooling support for PCB assembly processes
  • 03integration with manufacturing workflows

Out Of
Bounds.

  • 01standalone tooling supply without assembly context
  • 02high-volume mass tooling production
  • 03non-electronics tooling applications

Frequently Asked Questions

Clear answers regarding our process, capabilities, and execution boundaries.

Engagement Process

A structured, engineering-led workflow ensuring technical correctness from initial gerbers to export delivery.

01

Submit PCB design and assembly requirements

Evaluation of stencil and tooling needs

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Design and alignment with assembly process

04

Integration into manufacturing workflow

Execution and validation during assembly

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